BIO-DIESEL INFORMATION

Biodiesel refers to a vegetable oil- or animal fat-based diesel fuel consisting of long-chain alkyl (methylpropyl or ethylesters. Biodiesel is typically made by chemically reacting lipids(e.g., vegetable oil, animal fat (tallow)) with an alcohol.

Biodiesel is meant to be used in standard diesel engines and is thus distinct from the vegetable and waste oils used to fuel converted diesel engines. Biodiesel can be used alone, or blended with petrodiesel. Biodiesel can also be used as a low carbon alternative to heating oil.

Blends

Biodiesel sample

Blends of biodiesel and conventional hydrocarbon-based diesel are products most commonly distributed for use in the retail diesel fuel marketplace. Much of the world uses a system known as the “B” factor to state the amount of biodiesel in any fuel mix:

  • 100% biodiesel is referred to as B100, while
  • 20% biodiesel, 80% petrodiesel is labeled B20
  • 5% biodiesel, 95% petrodiesel is labeled B5
  • 2% biodiesel, 98% petrodiesel is labeled B2

Blends of less than 20% biodiesel can be used in diesel equipment with no, or only minor modifications, although certain manufacturers do not extend warranty coverage if equipment is damaged by these blends. The B6 to B20 blends are covered by the ASTM D7467 specification. Biodiesel can also be used in its pure form (B100), but may require certain engine modifications to avoid maintenance and performance problems. Blending B100 with petroleum diesel may be accomplished by:

  • Mixing in tanks at manufacturing point prior to delivery to tanker truck
  • Splash mixing in the tanker truck (adding specific percentages of Biodiesel and petroleum diesel)
  • In-line mixing, two components arrive at tanker truck simultaneously.
  • Metered pump mixing, petroleum diesel and Biodiesel meters are set to X total volume, transfer pump pulls from two points and mix is complete on leaving pump.

Applications

Biodiesel can be used in pure form (B100) or may be blended with petroleum diesel at any concentration in most injection pump diesel engines. New extreme high pressure (29,000 psi) common rail engines have strict factory limits of B5 or B20 depending on manufacturer. Biodiesel has different solvent properties than petrodiesel, and will degrade natural rubbergaskets and hoses in vehicles (mostly vehicles manufactured before 1992), although these tend to wear out naturally and most likely will have already been replaced with FKM, which is nonreactive to biodiesel. Biodiesel has been known to break down deposits of residue in the fuel lines where petrodiesel has been used.As a result, fuel filters may become clogged with particulates if a quick transition to pure biodiesel is made. Therefore, it is recommended to change the fuel filters on engines and heaters shortly after first switching to a biodiesel blend.

Distribution

In the UK, the Renewable Transport Fuel Obligation obliges suppliers to include 5% renewable fuel in all transport fuel sold in the UK by 2010. For road diesel, this effectively means 5% biodiesel.

Vehicular use and manufacturer acceptance

In 2007, McDonalds of UK announced that it would start producing biodiesel from the waste oil byproduct of its restaurants. This fuel would be used to run its fleet.

]Railway usage

British Train Operating Company Virgin Trains claimed to have run the world’s first “biodiesel train”, which was converted to run on 80% petrodiesel and only 20% biodiesel, and it is claimed it will save 14% on direct emissions.

The Royal Train on 15 September 2007 completed its first ever journey run on 100% biodiesel fuel supplied by Green Fuels Ltd. His Royal Highness, The Prince of Wales, and Green Fuels managing director, James Hygate, were the first passengers on a train fueled entirely by biodiesel fuel. Since 2007 the Royal Train has operated successfully on B100 (100% biodiesel).

Aircraft use

A test flight has been performed by a Czech jet aircraft completely powered on biodiesel. Other recent jet flights using biofuel, however, have been using other types of renewable fuels.

As a heating oil

Biodiesel can also be used as a heating fuel in domestic and commercial boilers

Older furnaces may contain rubber parts that would be affected by biodiesel’s solvent properties, but can otherwise burn biodiesel without any conversion required. Care must be taken, however, given that varnishes left behind by petrodiesel will be released and can clog pipes- fuel filtering and prompt filter replacement is required. Another approach is to start using biodiesel as blend, and decreasing the petroleum proportion over time can allow the varnishes to come off more gradually and be less likely to clog. Thanks to its strong solvent properties, however, the furnace is cleaned out and generally becomes more efficient.

During the Biodiesel Expo 2006 in the UK, Andrew J. Robertson presented his biodiesel heating oil research from his technical paper and suggested that B20 biodiesel could reduce UK household CO2 emissions by 1.5 million tons per year.

Properties

Biodiesel has better lubricating properties and much higher cetane ratings than today’s lower sulfur diesel fuels. Biodiesel addition reduces fuel system wear, and in low levels in high pressure systems increases the life of the fuel injection equipment that relies on the fuel for its lubrication. Depending on the engine, this might include high pressure injection pumps, pump injectors (also called unit injectors) and fuel injectors.

Older diesel Mercedes are popular for running on biodiesel.

Biodiesel is a liquid which varies in color —between golden and dark brown —depending on the production feedstock. It is immiscible with water, has a high boiling point and low vapor pressure. *The flash point of biodiesel (>130 °C, >266 °F)[32] is significantly higher than that of petroleum diesel (64 °C, 147 °F) or gasoline (−45 °C, -52 °F). Biodiesel has a density of ~ 0.88 g/cm³, higher than petrodiesel ( ~ 0.85 g/cm³).

Biodiesel has virtually no sulfur content, and it is often used as an additive to Ultra-Low Sulphur Diesel (ULSD) fuel to aid with lubrication, as the sulfur compounds in petrodiesel provide much of the lubricity.

Production

Biodiesel is commonly produced by the transesterification of the vegetable oil or animal fat feedstock. There are several methods for carrying out this transesterification reaction including the common batch process, supercritical processes, ultrasonic methods, and even microwave methods.

Chemically, transesterified biodiesel comprises a mix of mono-alkyl esters of long chain fatty acids. The most common form uses methanol (converted to sodium methoxide) to produce methyl esters (commonly referred to as Fatty Acid Methyl Ester – FAME) as it is the cheapest alcohol available, though ethanol can be used to produce an ethyl ester (commonly referred to as Fatty Acid Ethyl Ester – FAEE) biodiesel and higher alcohols such as isopropanol and butanol have also been used. Using alcohols of higher molecular weights improves the cold flow properties of the resulting ester, at the cost of a less efficient transesterification reaction. A lipidtransesterification production process is used to convert the base oil to the desired esters. Any free fatty acids (FFAs) in the base oil are either converted to soap and removed from the process, or they are esterified (yielding more biodiesel) using an acidic catalyst. After this processing, unlike straight vegetable oil, biodiesel has combustion properties very similar to those of petroleum diesel, and can replace it in most current uses.

A by-product of the transesterification process is the production of glycerol. For every 1 tonne of biodiesel that is manufactured, 100 kg of glycerol are produced. Originally, there was a valuable market for the glycerol, which assisted the economics of the process as a whole. However, with the increase in global biodiesel production, the market price for this crude glycerol (containing 20% water and catalyst residues) has crashed. Research is being conducted globally to use this glycerol as a chemical building block. One initiative in the UK is TheGlycerol Challenge.

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